Production of components and spare parts for turbines

• Production of investment castings of complex shapes;
• Melting and casting both in vacuum furnaces and in induction furnaces with further stationary casting.

• Production of investment castings of complex shapes;
• New robotized coating lines;
• Boilerclaves;
• Gas furnaces for annealing;
• Electric furnaces for annealing;
• Vacuum furnaces;
• Open induction furnaces;
• Sandblasting machines.

Due to the most up-to-date machinery, we belong to the leaders in Central and Eastern Europe.

Quality concept:

Specialized production of castings from steel and superalloys based on nickel and cobalt was implemented:

• IN 713C, IN 713LC, IN 738LC, IN 792 5A;
• MAR M247, GTD-111, FSX-414;
• N 155, 141I, 141J;
• Stellite 6, Stellite 12, Stellite 31.

Quality certificates: As 9100, ISO 9001, 14001, NADCAP.

• Non-destructive tests:
  • Detection of defects by X-ray machine in castings (RTG);
  • Detection of surface defects by dye penetrant testing (FPI);
  • detection of surface and internal defects in ferromagnetic materials by magnetic analysis;
  • Detection of defects by ultrasound in materials and welding seams.
• Mechanical, chemical, and metallographic testing of materials:
  • Determination of chemical composition of the material;
  • Analysis of macrostructure;
  • Measuring of microhardness.
• Metrological service in the field of measuring of the lengths, angles, diameters.

Wheels and blades of turbochargers made from the alloys IN 713C, IN 713LC, Mar 247. IN 713C, IN 713LC, Mar 247.

Diameter of wheels: 50 - 400 mm (2 - 16 in)
Mass of wheels: 0.15 kg - 44 kg (0.33 - 97 lb)

• Casting of workpieces, processing, application of coating;
• Working and distributing blades, segments, plates for gas turbines;
• Alloys: IN 738LC, FSX-414, MAR M247, GTD-111, IN100 and B1914;

Mass of blades: 0.1 – 30 kg (3.5 oz – 66 lb);

Weight of blades: 50 – 400 mm (2 – 16 in).

• Coating method "Out of Pack";
• Equipment: SECO / WARWICK furnace VVTR - 5016/16.

Working dimensions: Ø 400 mm.

Also, our specialists are ready to provide delivery of consumable spare parts and components for GTP GE (General Electric) and Siemens.

• Working and distributing wheels of turbine engines;
• Working and distributing wheels of supplemental power plants;
• Parts of the aircraft air conditioning systems;
• Blades of turbine engines.

Material of construction: IN 100, IN 713LC, MAR M247, IN 792-5A.

Castings are made from superalloys based on nickel: 141I, or 2.4879, or from alloys of cobalt;
Diameter: 300 - 520 mm (11.8 - 20.5 in);
Mass: 9 - 30 kg (20 - 66 lb).

• Heat treatment in vacuum, nitrogen and argon;
• Annealing of steel and non-ferrous alloys;
• Equipment: SECO / WARWICK 15, vacuum furnace OVPT-4025

Maximum dimensions: 600x600x400 mm.
Maximum load weight: 400 kg.

Our Engineers are always ready to advise or provide additional technical information on the production of components and spare parts for turbines and aircraft engines using precision casting method.

When it comes to the efficiency of a fleet of industrial gas turbines, the state of the turbine is a determining factor. Therefore, in order to ensure optimal operations and high efficiency, the turbines require regular maintenance. Our company is one of the leading suppliers of new components, service packages and technical solutions for gas turbines.

You can receive more information about the capabilities of the manufacturing and engineering company INTECH GmbH By contacting the company's specialists directly by E-mail: info@intech-gmbh.ru

The manufacturing and engineering company INTECH GmbH is ready to develop and supply the wide range of equipment according to your individual technical specifications.

Please send your enquiries to our technical department to: info@intech-gmbh.ru