Together
to success
since 1997
"INTECH GmbH"
We are interested in cooperation with the manufacturers of hummer mills (crushers), who are looking for an official and reliable distributor to deal with supply & delivery of their equipment to the industrial plants in Russia.
The company’s top management and sales team are well acquainted with the Russian market, its mentality and laws; they also understand industrial specifics of the financial and economic activities of the Russian customers. All our sales managers have a large customer database, extensive experience of successful sales and well-established connections with the potential buyers of your hammer mills (crushers). This allows our managers to promptly set out the most promising directions for promotion and to ensure a rapid entry of the products into the promising Russian market. Our employees, who are fluent in English and German, are focused on working at the international market with the supplies of foreign equipment.
Our team of experienced engineers, who can handle the most serious technical problems, constantly keeps in touch with the Russian customers, holds meetings and delivers presentations regarding the latest achievements of our manufacturing partners. They point out the engineering challenges and actively communicate with all the departments at Russian plants. That is why the specifics of doing a business in the Russian Federation are well-known to us, and we also know the equipment of the local industrial plants and their up-to-date modernization needs.
Once we become your authorized representative in Russia, our marketing staff will carry out a market research in order to check the demand for hammer mills (crushers), will submit a market overview for hummer mills (crushers) that you offer and evaluate the needs for this type of equipment at local plants. Our specialists will also estimate the potential and capacity of this market at local industrial plants. Our IT-team will start developing a website for your products in Russian. Our experts will assess the conformity between your hammer mills (crushers) and customer needs as well as analyze the common reaction to the new goods in general. We will look into the categories of potential customers, and pick out the largest and the most promising plants.
Upon becoming your authorized agent on the territory of Russia, ‘Intech GmbH’ LLC (ООО «Интех ГмбХ»), will obtain certificates, if required, for a batch of the goods, for various types of hammer mills (crushers) in compliance with Russian standards. We can also arrange the inspection in order to obtain TR TS 010 and TR TS 012 Certificates. These certificates provides permission to operate your equipment at all industrial plants of the EAEU countries (Russia, Kazakhstan, Belarus, Armenia, Kyrgyzstan), including the hazardous industrial facilities. Our company is eager to assist in issuing Technical Passports for hammer mills (crushers) as per Russian and other EAEU countries’ requirements.
Our engineering company ‘Intech GmbH’ LLC (ООО «Интех ГмбХ»), collaborates with several Russian design institutes in various industrial segments, which allows us to conduct preliminary design as well as subsequent design works according to the standards, construction rules and regulations that are applicable in Russia and other CIS countries. It also enables us to include your hammer mills (crushers) into the future projects.
The Company has its own logistics department that can provide packing service, handling as well as the most efficient and cost effective mode of transportation of the goods (incl. over dimensional and overweight goods). The goods can be delivered on DAP or DDP-customer’s warehouse basis in full compliance with all the relevant regulations and requirements that are applicable on the Russian market.
Our company has its own certified specialists who will carry out installation supervision and commissioning of the delivered equipment, as well as further guarantee and post-guarantee maintenance of hammer mills (crushers). They will also provide necessary training and guidance for the customer’s personnel.
Short description
Impact-centrifugal mills are widely used for intermediate grinding of various materials. Material grinding in such machines is carried out due to impacts and splitting. These mills are equipped with special impact devices (hammers, fingers, claps, etc.) that rotate inside the closed body at a high speed. These machines are used for various fragile or viscous material grinding.
Hammer mills (disintegrators) as well as impact-disc mills (dismembrators) are widely used among impact-centrifugal mills.
Hammer mills are used for pre-grinding and final fine material grinding, humidity of which is not more than 15 percent.
Hammer mill has a body enclosed by steel or cast iron plates. Steel machine disc is reliably mounted on a horizontal shaft. Disc is equipped with several fixed and swinging claps (hammers) made of b, wearproof steel. Material ground in the working space begins to push through the grid changing the gaps width. Material grinding degree can be adjusted by setting the desired gap width.
During material final fine grinding it is discharged from machine by fan sanction that preferentially located directly on the mill shaft instead of the grid.
Material fine grinding in hammer mills is carried out both through hammer impacts and material particles friction on each other. It is also carried out through their friction on machine walls under air flow, generated when moving the hammers.
Disc with claps diameter in mills of this type can reach 2,000 mm, large hammer mills rotary speed may range from 500 to 1,000 per minute while of small mills - in the range from 1,000 to 3,000 per minute.
Grinding degree in hammer mills, which are used for preliminary grinding, is usually equal to 10 – 15 and grinding degree in the same mills that are used for fine grinding is equal to 30 - 40.
Hummer crusher
The main working part of hammer crusher is rotor on which several impact hammers are joint-mounted. Crusher rotor rotates at sufficiently high speed.
Starting material coming into hammer mill sidewise is partially broken out by rapidly rotating impact hammers. In the same time, large pieces of material are dropped out to horizontally and vertically arranged impact plates. After that, they fall on edge-runner track under centrifugal forces where they subjected to impact-reflective load.
Rod mills
Rod mills also called as impact-disc mills have two discs, one rotating and one fixed. Both discs are equipped with rods or claps. Circumferentially located beater rods (claps) are fixed on discs not close to each other but with a small space. Ground material is charged via the hopper in central hole of the fixed disc. Then while falling on rotating disc beater rods it falls outwardly under centrifugal forces through several rows of rods. Passing between the rods the pieces are ground due to impact-reflective load. Fine product is removed from rod mill via replaceable grid located along machine body perimeter or sucked by fan.
Material grinding in impact-disc mills is carried out due to round fingers put on rapidly rotating discs.
Impact-disc mill consists of two vertically arranged discs securely fixed on shafts.
Each disc has round impact fingers along its concentric circles. Each finger row of one disc with a small gap passes between two rows of another one. The number of fingers in concentric circles increases from the center to edge.
Material, which fed from the side along discs axis, falls into mill working space and immediately thrown toward periphery. Then it is picked up by round fingers of another disc, which rotates in opposite direction, and again thrown. At that, it is gradually ground and when grain size becomes smaller than a distance between fingers of the last row, ground material is thrown into machine body and removed via discharge hopper.
One of the shafts in mills used for viscous materials grinding is located in the movable bearings. Such mills design allows to move apart the discs and clean machine inner cavity while mill stopping.
As for rotation speed in impact-disc mills, it can range from 1,200 to 2,200 rpm. Such machines performance can be very different; it ranges from 500 to 18,000 kgf/h.
Due to very high rotation speed of the disc, any solid materials fed into machine can lead to serious accidents. In order to avoid such situations you should install special sieves and electromagnetic separators in front of mill charging hopper.
In order to avoid energy losses during air suction and injection while discs rotation at a high speed, the mill charging hopper should be connected to discharge space via the duct, on which bag-type filters catching carried away by air dust particles are mounted.
Other equipment
Upon becoming the official distributer of agitators (mixing equipment), our company ‘Intech GmbH’ LLC (ООО «Интех ГмбХ»), carries out the following: finds the buyers of your products on the market, conducts technical and commercial negotiations with the customers regarding the supplies of your equipment, concludes contracts. Should a bidding take place, we will collect and prepare all the documents required for the participation, conclude all the necessary contracts for the supply of your equipment, as well as register the goods (agitators (mixing equipment)) and conduct customs clearance procedures. We will also register a certificate of transaction (Passport of Deal) required for all foreign trade contracts in the foreign currency control department of the authorized Russian bank so that currency transaction could be effected. If required, our company will implement an equipment spacing project in order to integrate your equipment into the existing or newly built production plant.
We are convinced that our company ‘Intech GmbH’ LLC (ООО «Интех ГмбХ»), will become your reliable, qualified and efficient partner & distributor in Russia.
We are always open for cooperation, so let’s move forward together!
