Together
to success
since 1997
"INTECH GmbH"
We are interested in cooperation with the manufacturers of vibrating mills and crushers, who are looking for an official and reliable distributor to deal with supply & delivery of their equipment to the industrial plants in Russia.
The company’s top management and sales team are well acquainted with the Russian market, its mentality and laws; they also understand industrial specifics of the financial and economic activities of the Russian customers. All our sales managers have a large customer database, extensive experience of successful sales and well-established connections with the potential buyers of your vibrating mills and crushers. This allows our managers to promptly set out the most promising directions for promotion and to ensure a rapid entry of the products into the promising Russian market. Our employees, who are fluent in English and German, are focused on working at the international market with the supplies of foreign equipment.
Our team of experienced engineers, who can handle the most serious technical problems, constantly keeps in touch with the Russian customers, holds meetings and delivers presentations regarding the latest achievements of our manufacturing partners. They point out the engineering challenges and actively communicate with all the departments at Russian plants. That is why the specifics of doing a business in the Russian Federation are well-known to us, and we also know the equipment of the local industrial plants and their up-to-date modernization needs.
Once we become your authorized representative in Russia, our marketing staff will carry out a market research in order to check the demand for vibrating mills and crushers, will submit a market overview for vibrating mills and crushers that you offer and evaluate the needs for this type of equipment at local plants. Our specialists will also estimate the potential and capacity of this market at local industrial plants. Our IT-team will start developing a website for your products in Russian. Our experts will assess the conformity between your vibrating mills and crushers and customer needs as well as analyze the common reaction to the new goods in general. We will look into the categories of potential customers, and pick out the largest and the most promising plants.
Upon becoming your authorized agent on the territory of Russia, ‘Intech GmbH’ LLC (ООО «Интех ГмбХ»), will obtain certificates, if required, for a batch of the goods, for various types of vibrating mills and crushers in compliance with Russian standards. We can also arrange the inspection in order to obtain TR TS 010 and TR TS 012 Certificates. These certificates provides permission to operate your equipment at all industrial plants of the EAEU countries (Russia, Kazakhstan, Belarus, Armenia, Kyrgyzstan), including the hazardous industrial facilities. Our company is eager to assist in issuing Technical Passports for vibrating mills and crushers as per Russian and other EAEU countries’ requirements.
Our engineering company ‘Intech GmbH’ LLC (ООО «Интех ГмбХ»), collaborates with several Russian design institutes in various industrial segments, which allows us to conduct preliminary design as well as subsequent design works according to the standards, construction rules and regulations that are applicable in Russia and other CIS countries. It also enables us to include your vibrating mills and crushers into the future projects.
The Company has its own logistics department that can provide packing service, handling as well as the most efficient and cost effective mode of transportation of the goods (incl. over dimensional and overweight goods). The goods can be delivered on DAP or DDP-customer’s warehouse basis in full compliance with all the relevant regulations and requirements that are applicable on the Russian market.
Our company has its own certified specialists who will carry out installation supervision and commissioning of the delivered equipment, as well as further guarantee and post-guarantee maintenance of vibrating mills and crushers. They will also provide necessary training and guidance for the customer’s personnel.
Vibrating mills are widely used for fine grinding in building material production. Mills are known by two ways of grinding: dry and wet.
Mill body has metal cylinder or is of tray type. A horizontal shaft rotates on ball bearings inside the body. It is connected with electric motor via elastic coupling. Mill body stands on foundation and filled with grind balls. Shaft rotates and thereby puts the mill in oscillating motion. Body walls under vibration send repeated pulses to balls, due to which material and balls perform complicated motions. Oscillation frequency increases and motion state changes: balls are thrown, collide with each other, make reflective blows and throws and all material accumulates in the central part of a mill. Thus, a material fatigue fracture mode occurs. This is the main feature of vibrating mills grinding mode.
Vibrating mill operating mode is affected by oscillations frequency and amplitude, balls shape, their size and material of which they are made, body filling by balls level, ratio between balls number and mill product filling-in. Influence and grinding method: dry or wet, grinding mode: intermittent or continuous, etc.
Vibrating (deflecting) crusher
Energy in vibrating jet mills required for material grains grinding flows by superheated steam or compressed air jet, which leaves the nozzle at supersonic or sonic speed.
Such unit’s chamber is plane and horizontal, processed material is fed into chamber via injector. Grinding chamber height does not exceed 25 - 60 mm, a diameter is less than or equal to 1200 mm. Chamber has the nozzles, angled at the end wall. Superheated steam or compressed air is fed into chamber through these nozzles. Jet velocity can reach 600 - 800 m/sec. Thus, processed material particles are captured by one jet and then by another and dropped out from the periphery to the center and backward. When moving the particles repeatedly collide with each other at high speed, resulting in vibration grinding (from initial dimensions of 3-6 mm to 1-6 µm). After the grinding, inertial forces acting on particles fade and flow away along the pipe to receiving tank. The finest particles flow by rising jet and captured by the dust collector-cyclone.
Vibrating jet mill equipped with a horizontal chamber.
Compressed air or superheated steam is fed to the chamber by nozzles. Nozzles are arranged in two rows where the flows outgoing from them block each other. Material particles flow by jets and repeatedly collide. While grinding the particles upraise along the left branch of the oval loop with a speed of 150 m/sec. While passing the upper loop bends, particles are classified by size.
This device is equipped with inertial dust collector located in the upper part of the right loop branch and shaped as louver made of plates with alternate inclination angle. Ground material passes the plates and is removed via the pipe. Large particles are retained, reflected from plates and return for additional grinding along descending loop branch.
This mill type is suitable for ultrafine grinding (up to 0.5 microns at initial particle size of 150 microns).
The advantages of vibrating jet mills are high-efficiency grinding, ground material particles classification, low wear. The disadvantages are increased consumption of compressed air, need for compressed air or superheated steam temperature and pressure support, need for even feed of processed material.
Other equipment
Upon becoming the official distributer of agitators (mixing equipment), our company ‘Intech GmbH’ LLC (ООО «Интех ГмбХ»), carries out the following: finds the buyers of your products on the market, conducts technical and commercial negotiations with the customers regarding the supplies of your equipment, concludes contracts. Should a bidding take place, we will collect and prepare all the documents required for the participation, conclude all the necessary contracts for the supply of your equipment, as well as register the goods (agitators (mixing equipment)) and conduct customs clearance procedures. We will also register a certificate of transaction (Passport of Deal) required for all foreign trade contracts in the foreign currency control department of the authorized Russian bank so that currency transaction could be effected. If required, our company will implement an equipment spacing project in order to integrate your equipment into the existing or newly built production plant.
We are convinced that our company ‘Intech GmbH’ LLC (ООО «Интех ГмбХ»), will become your reliable, qualified and efficient partner & distributor in Russia.
We are always open for cooperation, so let’s move forward together!
